Yuav Ua Li Cas Xaiv Aerospace Turning Service Supplier

Hauv kev yuav khoom hauv aerospace thiab kev xa khoom, xaiv qhov tsis ncaj ncees lawm xa khoom tsis tshua muaj qhov xaus nrog ib feem tsis lees paub. Nws feem ntau txhais tau hais tias tag nrho cov khoom pov tseg, ncua kev xa khoom, lossis txawm tias ua raws li kev pheej hmoo thaum muaj ntawv pov thawj. Tight- kam rau ua tig qhov chaw xav tau qhov tshwj xeeb ntawm qhov ruaj khov, kev ncaj ncees ntawm qhov chaw, thiab cov khoom sib xws. Ob peb microns ntawm drift ntawm batches tuaj yeem cuam tshuam rau hauv kev ua tsis tiav, kev qaug zog tsis lees paub, lossis kev ya davhlau- teeb meem tsim nyog. Tsab xov xwm no yuav siv sij hawm qhov kev yuav khoom- tsom ntsoov rau cov qauv nyuaj uas tseem ceeb tshaj plaws thaum ntsuas aerospace tig cov chaw muab kev pabcuam- yuav ua li cas txheeb xyuas qhov tseeb batch sib xws thiab yuav xaiv cov ntaub ntawv li cas raws li kev ua haujlwm tiag tiag - yog li koj tuaj yeem txo qhov kev pheej hmoo ntawm "cov qauv pom zoo, ntau lawm tsis ua haujlwm."

Ntau tus neeg muag khoom tuaj yeem xa cov lus zoo thawj zaug lossis kev tsav me me. Cov teeb meem tshwm sim tom qab: qhov loj me me uas cuam tshuam rau sab nraud tswj kev txwv, hloov pauv qhov roughness, cov khoom sib xyaw ua kom sov, lossis cov cua sov tsis sib xws- kho cov mob. Rau nruj- kev ua siab ntev tig qhov chaw, txawm tias kev hloov me me tuaj yeem ua rau muaj teeb meem haum lossis kev ntxhov siab. Aerospace xav tau rau traceability, txheej txheem muaj peev xwm, thiab cov ntaub ntawv pov thawj nyob deb tshaj cov kev lag luam. Kev ntsuam xyuas tus neeg muag khoom yuav tsum yog li ntawd txav mus dhau "Lawv puas tuaj yeem ua tau?" rau "Lawv puas tuaj yeem ua nws dua, nrog pov thawj?"

Batch sib xws tsis tuaj yeem lees paub los ntawm kev tshuaj xyuas zaum kawg nkaus xwb. Nws xav tau cov ntaub ntawv muaj peev xwm txheej txheem thiab kev saib xyuas tsis tu ncua. Kev yuav khoom thiab pab pawg ua tau zoo yuav tsum tshuaj xyuas cov pov thawj nyuaj hauv qab no.

Statistical Process Control (SPC) thiab Txheej Txheem Muaj Peev Xwm
Thov tswj cov kab kos thiab kev tshawb fawb txog kev muaj peev xwm rau qhov tseem ceeb. Rau nruj - kam rau ua qhov chaw, cov yam ntxwv tseem ceeb feem ntau xav tau Cpk Ntau dua lossis sib npaug rau 1.33 lossis siab dua. Saib tshwj xeeb ntawm:

Seb tswj kev txwv yog muab los ntawm cov txheej txheem cov ntaub ntawv tiag tiag es tsis yog qhov kev zam txim xwb.

Cov ntaub ntawv pov thawj ntawm kev sib tw, hloov pauv, lossis cov qauv ua ntu zus.

Cov ntaub ntawv kho thiab tiv thaiv kev ua rau ib qho tawm ntawm - ntawm - cov ntsiab lus tswj.

Cov neeg muab khoom uas tsis muaj SPC cov ntaub ntawv khaws tseg tsis tuaj yeem ua pov thawj kev tswj xyuas.

Thawj Tshooj Tshuaj Ntsuam Xyuas (FAI) thiab Kev Pom Zoo Ntau Lawm
Aerospace cov kev pab cuam ib txwm xav tau tag nrho AS9102 FAI cov lus ceeb toom thiab PPAP-kev pom zoo ua ntej tso tawm ntim. Paub meej tias:

Thawj tsab xov xwm thiab qhov chaw tsim khoom siv tib yam khoom siv, cuab yeej, txheej txheem tsis, thiab cov khoom siv cua sov.

Kev ntsuas ntsuas tau ntsuas thiab txhawb nqa los ntawm MSA txaus.

Txhua txoj kev hloov pauv ua rau FAI tshiab lossis kev hloov pauv engineering.

Txheej Txheem Kev Tshawb Fawb thiab Ntawm -Site Visibility
Kev tshuaj xyuas cov ntaub ntawv yog qhov tsim nyog tab sis tsis txaus. Teem caij ib tug txheej txheem soj ntsuam los yog thov tej thaj chaw deb saib xyuas nkag. Ua tib zoo mloog rau cov cuab yeej- kev tswj lub neej, kev ua kom txias, kev sib tsoo, kev tswj qhov kub thiab txias, thiab cov neeg ua haujlwm tsim nyog. Tight- kam rau ua tig qhov chaw yog rhiab heev rau thermal loj hlob thiab kev co; cov xwm txheej no feem ntau txiav txim siab seb cov batch nyob li cas.

Batch Traceability thiab ntaub ntawv pov thawj
Yuav tsum muaj cov khoom siv tag nrho -los ntawm cov cua sov mus rau qhov kawg- ntxiv rau daim ntawv pov thawj uas ua tau raws li AMS, ASTM, lossis cov neeg siv khoom tshwj xeeb. Txhua yam khoom hloov pauv lossis cua sov- kev hloov kho yuav tsum tau pom zoo sau ua ntej.

Cov kev tswj hwm no ua ke txo qis kev pheej hmoo ntawm "cov qauv zoo, cov khoom seem" thiab muab cov kev pabcuam aerospace tig rau cov neeg koom tes ua tus qauv ntsuas qhov ntsuas tau.

Kev xaiv cov khoom siv rau nruj- kam rau ua qhov cuam tshuam ncaj qha rau kev tsim khoom, nqi, qhov hnyav, thiab hauv - kev ua haujlwm. Thaum ntsuam xyuas cov neeg muab khoom, kuj ntsuas lawv cov txheej txheem kom loj hlob ntawm txhua tsev neeg hlau.

Titanium Alloys (piv txwv li, Ti-6Al-4V)
Lub zog tshwj xeeb siab, zoo heev corrosion kuj, thiab zoo elevated -cov khoom kub ua rau titanium ib qho tseem ceeb rau cov qauv thiab lub cav- ntsig txog cov khoom. Cov downside yog thermal conductivity tsawg, muaj zog ua hauj lwm - hardening nyiam, thiab ceev cov cuab yeej hnav. Kev ua tiav qhov ntev ruaj khov ntawm nruj- kev ua siab ntev tig qhov chaw yuav tsum muaj kev tswj hwm kev kub ntxhov, kev siv cuab yeej tshwj xeeb, thiab ua tib zoo tswj xyuas qhov tseeb ntawm qhov chaw. Hom kev ua tsis tau zoo feem ntau suav nrog kev ntxhov siab los ntawm kev txhoj puab heev thiab micro- tawg yog tias tsis muaj kev puas tsuaj saum npoo. Cov neeg muab khoom xav tau kev paub dhau los nrog kev ua haujlwm siab - lub siab txias, lub cuab yeej- taug qab lub neej, thiab tsis yog{11}} kev ntsuas qhov chaw puas tsuaj.

Aluminium Alloys (piv txwv li, 7075, 6061)
Low density and good machinability keep costs and cycle times attractive for non-critical or lightly loaded structures. Cov kev sib tw yog qhov qis qis (cov phab ntsa nyias thiab cov yam ntxwv sib luag tsis yooj yim) thiab cov teeb meem zoo ntawm qhov chaw uas cuam tshuam rau anodizing lossis txheej adhesion. Dimensional drift tom qab machining yog ib qho teeb meem tsis tu ncua yog tias cov kev ntxhov siab seem tsis tau daws. Cov neeg muab khoom siv yuav tsum ua kom pom cov tswv yim kho kom zoo, kev ntxhov siab-txoj kev daws teeb meem, thiab qhov chaw zoo sib xws- tswj kom tiav.

Stainless hlau (piv txwv li, 15-5PH, 17-4PH, 316)
Cov alloys no muaj kev sib npaug ntawm lub zog thiab kev tiv thaiv corrosion; nag lossis daus- cov qib hardening tuaj yeem ncav cuag lub zog siab tom qab kev kho cua sov. Ua hauj lwm hardening yog pronounced, txiav quab yuam yog siab, thiab cov cuab yeej lub neej zaum ntawm titanium thiab txhuas. Thaum tshav kub kub-kho qhov sib xws yog qhov tseem ceeb- qhov hloov pauv ntawm qhov kub thiab lub sijhawm tuaj yeem hloov qhov ntev kawg sab nraud. Cov neeg muag khoom xav tau cov cua sov uas ntseeg tau- kho cov neeg koom tes thiab cov tswv yim them nyiaj ua pov thawj rau kev hloov pauv.

Ua ntej muab qhov kev txiav txim, nug txog cov txheej txheem -cov ntaub ntawv muaj peev xwm, cuab yeej-cov ntaub ntawv lub neej, thiab keeb kwm Cpk kev ua tau zoo ntawm cov hlau tshwj xeeb. Kev muaj peev xwm dav dav feem ntau npog qhov kev txwv tsawg nrog cov ntaub ntawv nyuaj dua.

Kev paub txog aerospace tig cov kev pabcuam xa khoom feem ntau qhia cov yam ntxwv no:

Multi-axis precision CNC muaj peev xwm uas niaj hnub tuav IT6- qib tolerances los yog nruj dua ntawm nruj-tolerance tig qhov chaw.

SPC muaj zog thiab hauv - cov txheej txheem tshuaj xyuas cov txheej txheem uas saib xyuas qhov loj me ntawm lub sijhawm.

Cov txheej txheem pov thawj rau titanium, aluminium, thiab stainless hlau, txhawb nqa los ntawm tag nrho cov khoom traceability thiab cua sov- kho tswj.

AS9100 (lossis sib npaug) cov txheej txheem zoo nrog kev ua tiav FAI thiab PPAP.

Ib qho kev qhia paub txog kev loj hlob yog lub peev xwm los tswj qhov sib xws thiab kev ncaj ncees ntawm qhov chaw thoob plaws ntau lawm thaum sau cov txheej txheem kev muaj peev xwm txhim kho -xws li nce Cpk ntawm cov yam ntxwv tseem ceeb los ntawm qhov qis 1.1 mus rau 1.4-1.5 band, los yog txiav cov khoom seem los ntawm cov cuab yeej nruj dua - lub neej thiab kev tswj thermal. Thaum ntsuas cov neeg sib tw, ua qhov tseem ceeb ntawm cov txheej txheem keeb kwm yav dhau los thiab cov khoom siv - cov ntaub ntawv tshwj xeeb ntawm cov khoom siv ib leeg.

Thov SPC kab kos thiab Cpk cov kev tshawb fawb rau cov yam ntxwv tseem ceeb uas npog tsawg kawg peb qhov ntau lawm sib law liag.

Paub meej tias cov txheej txheem FAI/PPAP thiab cov txheej txheem sau ntawv - hloov cov cai tswj.

Sib piv cov ntaub ntawv kev ua tau zoo rau qhov chaw ua haujlwm tiag tiag thiab tshawb xyuas tus neeg xa khoom keeb kwm ntawm cov hlau ntawd.

Ua tus txheej txheem tshawb xyuas lossis kev sim ntau los saib xyuas cov txheej txheem tiag tiag.

Embed batch-kev ntsuas kev sib raug zoo thiab cov khoom siv- cov kev cai taug qab mus rau hauv daim ntawv cog lus thiab kev pom zoo.

Ua raws li cov kauj ruam no pab txheeb xyuas cov neeg muab khoom siv uas tuaj yeem txhawb nqa qhov kev xav tau ntawm aerospace tig qhov kev xav tau thiab xa cov nruj- kev ua siab ntev tig nrog cov txiaj ntsig tau los ntawm cov qauv los ntawm kev ntim khoom.

Xaiv txoj cai aerospace tig qhov kev pab cuam thaum kawg txhais tau tias xaiv cov txheej txheem muaj peev xwm ua tau thiab sib piv cov kev txawj ntse. Kho batch-kev txheeb xyuas qhov sib xws thiab xaiv cov khoom siv tsis yog- cov ntxaij lim dej sib tham. Ua li ntawd yuav txo tau txoj hauv kev ntawm tag nrho -batch seem thiab txhawb kev xa khoom ruaj khov ntawm nruj- kam rau ua qhov chaw. Yog tias koj tab tom ntsuas qhov tseeb CNC tig qhov chaw xa khoom, siv cov duab kos thiab kev ua haujlwm tiag tiag los tshuaj xyuas cov txheej txheem cov ntaub ntawv thiab cov khoom siv - tuav cov ntaub ntawv - qhov no yog txoj hauv kev zoo tshaj plaws los ntawm kev xa khoom mus rau kev tsim khoom ruaj khov.