Core Zoo

Delrin (POM-H, acetal homopolymer) yog ib qho ntawm cov khoom siv hluav taws xob zoo tshaj plaws, muab kev ruaj ntseg zoo, tus kheej -lubrication, thiab machinability. Nws yog qhov kev xaiv zoo tshaj plaws rau cov ntawv thov uas yuav tsum tau ua kom nruj, kev sib txhuam qis, thiab kev cia siab ntev ntev -.

Cov txiaj ntsig tseem ceeb ntawm Delrin:

Zoo heev dimensional stability:

tsis tshua muaj noo noo nqus (<0.25% at 24h), maintaining precision in varying humidity - significantly better than nylon.

High mechanical zog & rigidity:

zoo tensile zog thiab flexural modulus, zoo - haum rau thauj khoom - bearing precision Cheebtsam.

Strong tus kheej -lubrication:

Tsawg coefficient ntawm kev sib txhuam (~ 0.15-0.20 tiv thaiv hlau) rau kev ua haujlwm du yam tsis muaj roj nplaum ntxiv.

Khoom noj khoom haus & kev kho mob raws li kev xaiv:

FDA- thiab EU 10/2011- cov qhab nia ua raws muaj rau kev sib cuag zaub mov ncaj qha thiab daim ntawv thov kev kho mob.

Zoo hluav taws xob rwb thaiv tsev:

siab dielectric zog, haum rau ntau yam khoom siv hluav taws xob thiab hluav taws xob.

Zoo heev machinability:

ruaj khov kev ua tau zoo ua kom zoo nto tiav thiab cov geometry nyuaj nrog nruj tolerances.

Khoom Khoom

Delrin (acetal homopolymer) muab kev sib xyaw ua ke ntawm cov khoom siv hluav taws xob, thermal, thiab tshuaj lom neeg rau cov khoom siv precision.

Technical Specifications

Khoom	Delrin (POM-H) Tus nqi zoo	Sau ntawv
Qhov ntom	1.41 g / cm³	Lub teeb
Tensile zog	62-70 MPa	Yield
Flexural Modulus	2,800–3,200 MPa	Siab rigidity
Rockwell Hardness	M85–M94	Zoo hnav tsis kam
Kub Deflection Temp (1.82 MPa, ISO 75)	~ 110 degree	Siab dua ntawm qis load (~ 160℃ntawm 0.45 MPa)
Kev Pabcuam Nruam Kub	-40 rau ~ 90 degree	Luv - mus ncig ua si rau ~ 120 degree
Kev nqus dej (24 teev)	<0.25%	Tsawg heev - zoo heev stability
Dynamic Friction Coefficient (vs. steel)	0.15–0.20	Lub zog tus kheej -lubrication

Tus nqi yog ib txwm rau POM tsis tau ua tiav-H. Tus nqi tiag tiag txawv nrog tus neeg xa khoom, qib, thiab kev xeem; peb muab datasheets raws li kev thov.

Delrin vs Competing Materials

Kev ua tau zoo	Delrin (POM-H)	Nylon 66	Acetal Copolymer (POM-C)	PTFE
Dimensional stability	Zoo heev	Ncaj ncees	Zoo	Zoo heev
Tus kheej -lubrication	Zoo heev	Ncaj ncees	Zoo heev	Zoo tshaj hauv chav kawm
Mechanical zog	Zoo heev	Zoo heev	Zoo	pluag
Khoom noj khoom haus- kev xaiv hu	Yog lawm	txwv	Yog lawm	Yog lawm
Machining precision	Zoo heev	Ncaj ncees	Zoo	Nyuaj

Machining peev xwm

Kev pabcuam CNC machining kev pabcuam rau Delrin, txhawb kev txiav txim siab kev cai qhov chaw los ntawm kev tsim los ntawm kev tsim khoom.

Cov txheej txheem:

5-axis CNC milling, CNC tig, drilling, tapping, thiab threading sab hauv

Loj muaj peev xwm:

mus txog Ø300 hli txoj kab uas hla thiab 800 hli ntev (qhov loj dua qhov kev thov)

Khoom siv:

siab -rigidity 5-axis machining chaw thiab precision CNC tshuab dhos

Tolerances & Nto tiav

Tolerance peev:dav ± 0.025-0.05 hli; ± 0.01 hli tuaj yeem ua tiav ntawm qhov loj me; ± 0.005 hli ntawm xaiv nta nrog sib tsoo / lapping

Nto roughness:Ra 0.4-1.6 μm, nrog rau kev xaiv rau daim iav polish lossis matte tiav

Kev tshuaj xyuas:100% CMM tshuaj xyuas nrog cov ntawv qhia tag nrho

Cov khoom yas feem ntau ua raws li kev zam dav dav dua li cov hlau vim thermal expansion; Peb lees paub qhov ua tau zoo tiv thaiv ISO 20457 thiab koj qhov kev xav tau kos duab thaum DFM.

Txhawb Kev Lag Luam & Kev Siv

Cov cuab yeej kho mob:

Cov cuab yeej siv phais mob, cov khoom siv qhov tseeb, cov tshuaj - khoom xa tuaj

Khoom noj khoom haus- cov khoom siv ua khoom noj:

conveyor Cheebtsam, li qub, zaub mov-cov qauv sib cuag

Electronics & Hluav taws xob:

insulating brackets, connectors, hloov vaj tse

Automotive:

roj-cov khoom siv hauv lub cev, cov khoom siv hluav taws xob, cov khoom siv zawv zawg

Semiconductor:

chav huv huv- siv tau los tiv thaiv- qhov chaw zoo li qub

Common Machining Challenges & Solutions

Delrin tshuab tau zoo, tab sis nthuav qhia cov kev cov nyom tshwj xeeb uas tau txais txiaj ntsig los ntawm kev ua haujlwm dhau los.

Sib tw 1 - Thermal deformation thaum lub sij hawm siab - txiav ceev

Delrin muaj cov thermal conductivity tsawg, ua rau nws yooj yim rau cov cua sov hauv zos thiab distortion.

Kev daws:compressed- cua txias ua ke nrog micro-lubrication, ntxiv rau optimized pub tus nqi thiab qhov tob ntawm kev txiav kom tswj tau qhov kub thiab txias.

Sib tw 2 - Burr tsim ntawm cov phab ntsa nyias

Nyias- cov yam ntxwv ntawm phab ntsa zoo li tsim cov burrs uas cuam tshuam rau kev sib dhos thiab qhov chaw zoo.

Kev daws:ntse, siab -cov cuab yeej coated zoo thiab cov txheej txheem deburring/polishing rau huv, du nto.

Kev sib tw 3 - Tuav nruj rau qhov ntev

Cov khoom ntev ntev yog qhov cuam tshuam rau kev ntxhov siab thiab khoov.

Kev daws:ua ntej-annealing ntawm cov khoom hauv Tshuag ua ke nrog symmetrical, segmented machining tswv yim los tswj kev ncaj thiab roundness.

Sib tw 4 - Xov zoo thiab lub zog

Delrin threads tuaj yeem raug kev txom nyem los ntawm qhov tsis zoo lossis tsis muaj zog yog tias txiav tsis raug.

Kev daws:tshwj xeeb kais dej rau cov yas, optimized tapping parameters, thiab tsim nyog haum-cov lus pom zoo hauv chav kawm thaum DFM.

Vim Li Cas Xaiv Peb

Tshwj xeeb Delrin machining kev paub dhau los ntawm kev kho mob, zaub mov-kev tiv tauj, thiab kev lag luam

ISO 9001: 2015 certified zoo tswj system; FDA / RoHS cov ntaub ntawv muaj nyob rau ntawm kev thov

Prototyping sai: cov qauv feem ntau xa hauv 5-7 hnub ua haujlwm

Dawb DFM (Design for Manufacturability) tshuaj xyuas kom txo tau tus nqi thiab txhim kho kom zoo

100% CMM tshuaj xyuas nrog cov ntawv qhia txog qhov ntev

Flexible MOQ - los ntawm 1-daim qauv rau ntau txhiab rau kev tsim khoom

FAQ

Q1: Dab tsi yog Delrin feem ntau siv rau hauv machining?

Delrin yog dav siv rau precision Cheebtsam uas yuav tsum tau muaj siab stability, tsis muaj kev sib txhuam, thiab zoo mechanical zog - gears, bearings, kev kho mob- khoom qhov chaw, khoom noj khoom haus- cov khoom siv, thiab hluav taws xob insulators.

Q2: Puas yog Delrin zaub mov- nyab xeeb?

FDA- thiab EU 10/2011- cov qib Delrin ua raws li muaj rau cov zaub mov ncaj qha- thov hu rau daim ntawv thov. Kev ua raws cai siv rau cov qhab nia tshwj xeeb - thov lees paub qhov yuav tsum tau ua thaum thov kev tsocai.

Q3: Dab tsi kam rau ua koj ua tiav ntawm Delrin qhov chaw?

General ± 0.025-0.05 hli, nrog ± 0.01 hli ua tiav ntawm qhov loj me thiab ± 0.005 hli ntawm cov yam ntxwv xaiv tau txhawb los ntawm kev sib tsoo lossis lapping. Achievable kam rau ua nyob ntawm ib feem geometry, loj, thiab feature nkag tau yooj yim.

Q4: Qhov twg yog qhov zoo dua rau qhov precision - Delrin lossis nylon?

Delrin feem ntau yog qhov zoo tshaj plaws rau cov ntawv thov vim tias qhov nqus dej tsawg dua, zoo dua qhov ruaj khov, thiab kev ua haujlwm siab dua piv nrog cov nylon.

Q5: Koj qhov kev txiav txim yam tsawg kawg nkaus yog dab tsi?

Hloov tau qis - ntim ntau lawm. Prototypes pib los ntawm 1 daim, zoo tagnrho rau kev tsim khoom thiab siv tau.

Q6: Dab tsi saum npoo - cov kev xaiv tiav yog muaj?

Daim iav polish, matte tiav, sandblasting, thiab dyeing. Cov txheej tshwj xeeb tuaj yeem siv tau raws li qhov yuav tsum tau ua ntawm qhov project.

Q7: Cov khoom siv Delrin puas tuaj yeem pleev xim lossis coated?

Yog lawm, nrog kev npaj kom zoo. Delrin lub zog nto qis yuav tsum muaj cov primers tshwj xeeb lossis ua kom lub ntsej muag - peb pom zoo tham txog cov txheej txheem txheej txheej thaum lub sij hawm quoting.

Q8: Koj ua li cas kom ntev - lub sij hawm seem stability?

Peb siv cov khoom lag luam-cov ntaub ntawv annealing, optimized machining lub tswv yim, thiab kev tswj xyuas nruj kom txo qis kev ntxhov siab sab hauv, txhawb zog ntev - lub sij hawm seem stability.

Cim npe nrov: delrin machined qhov chaw, Tuam Tshoj delrin machined qhov chaw manufacturers, lwm tus neeg, Hoobkas